High-Speed Heavy-Duty Five-Layer Corrugated Board Die-Cutting Machine

Customization: Available
After-sales Service: One-Year After-Sales Guarantee
Warranty: One-Year After-Sales Guarantee

Product Description

📋 Overview & Basic Info
Model NO.
3/5/7-layer corrugated carton production line
Condition
New
Automation
Automatic
Suitable for
Paper
Paper Thickness
Thick Paper
Motors
Internationally Renowned Brand Motors
Gears
Internationally Renowned Brand Gears
Bearings
Internationally Renowned Brand Bearings
Pneumatic Component
Internationally Renowned Brand Pneumatic Component
Production Capacity
5,000 Units Produced Per Year
High-Speed Heavy-Duty Five-Layer Corrugated Board Die-Cutting Machine
⚙️ Product Description

WJ-150-2200-III Seven-Layer Corrugated Cardboard Production Line

This advanced production line is certified under ISO: 9001-2008 quality management standards, designed for high-efficiency and high-precision cardboard manufacturing.

Max Paper Width: 2200mm
Design Speed: 150m/min
3-Layer Speed: 100-130m/min
5-Layer Speed: 80-100m/min
Cutting Accuracy: ±1mm

Technical Paper Standards:

  • Surface Paper: 100-180g/m², Ring pressure ≥8N·m/g, Moisture 8-10%
  • Core Paper: 80-160g/m², Ring pressure ≥5.5N·m/g, Moisture 8-10%
  • Inner Paper: 90-160g/m², Ring pressure ≥6N·m/g, Moisture 8-10%
🔧 Core Equipment Configuration

Wet End Equipment

ZJ-V5B Hydraulic Shaftless Paper Rack (7 sets): Full hydraulic drive for clamping, loosening, and centering. Features multi-point brake system and double-sided loading trolleys.

JZJ Automatic Paper Splicer (7 sets): PLC controlled, no-paper-tail splicing at speeds up to 250m/min. Splicing accuracy ensures continuous operation.

SF-320C Adsorption Single-Sided Machine (3 sets): 48CrMo alloy steel corrugated rollers (¢320mm) with modular group hanging change and PLC automatic glue control.

Dry End Equipment

SM-F Double-Sided Machine: 16 pieces of 600mm chrome-plated hot plates with S-shaped steam channels for optimal heat distribution.

Computer Thin Blade Slitting Machine: 6 blades, 10 lines, tungsten steel alloy blades with a lifespan exceeding 8 million meters. Servo motor knife arrangement.

NC-150 Computer Spiral Knife Cross-Cutting Machine: Energy storage brake and spiral blade structure driven by servo motors for ±1mm accuracy.

📸 Detailed Photos
📊 Production Line Configuration List
Model Name QTY Technical Remarks
ZJ-V5B Hydraulic shaftless mill roll stand 7 Spindle ¢240mm, hyperbolic heavy rocker, hydraulic drive lifting.
JZJ Automatic splicer 7 Max speed 150m/min, reduces paper consumption.
SF-320C Fingerless single facer 3 Main roller ¢320mm, 48CrMo alloy steel, PLC auto glue control.
GM-20 Double glue machine 1 Roller 269mm, independent variable frequency motor drive.
NC-150 Computerized spiral knife 1 Full AC servo control, helical knife structure, 10.4-inch touch screen.
DM-LM Gantry stacker 1 Servo drive platform lifting, automatic point stacking output.

⚠️ Self-contained Parts (Customer Provided)

  • Steam boiler (4000Kg/Hr, 1.25MPa) and pipelines.
  • Air compressor and air/glue conveying pipes.
  • Power supply wires and connection to operation panels.
  • Water source, foundations, and civil construction.
  • Raw materials for testing (paper, starch, caustic soda, borax).
🚀 Core Advantages

Efficient Production

Design speed of 150m/min with order change times as low as 3 seconds.

Precise Control

Full automation via Servo motor + PLC system ensures ±1mm cutting accuracy.

Energy Saving

Energy storage braking and segmented steam systems save up to 70% electricity.

Quality Assurance

48CrMo alloy rollers and pressure vessel-certified hot plates ensure board strength.

Company Overview
Frequently Asked Questions
What is the maximum production speed of this line?
The design production speed is 150 meters per minute. Actual working speeds vary from 80-130m/min depending on whether you are producing 3-layer or 5-layer cardboard.
What range of paper widths can be processed?
The production line supports a maximum paper width of 2200mm and can handle rolls down to a minimum width of 1000mm.
How accurate is the cutting system?
The NC computer spiral knife cross-cutting machine provides a high precision of ±1mm during uniform speed operation.
What kind of control system does the equipment use?
The line uses internationally renowned brand PLCs (like Delta) and high-end servo motor systems for fully automated control of knife arrangement and tension.
What are the power and steam requirements?
The installed capacity is approximately 220KW (normal power usage is ~150KW). Steam requirements are a maximum pressure of 16kg/cm² with a dosage of 4000kg/Hr.
Is it possible to change orders without stopping the machine?
Yes, the computerized slitting and cross-cutting systems allow for "no-stop" order changes, with typical change times between 3 to 8 seconds.

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